How To Troubleshoot A Safety Valve
The Safety Release Valve is probably the most important item on your air compressor...it saves lives!
Here's how to tell if the Safety Valve needs replacement:

- It constantly leaks (obviously) upon initial start-up (from 0 PSI).
- If the Safety Valve doesn't blow off at the PSI designated on the Valve itself.
- If the Safety Valve blows off before the compressor shuts off.
NOTE! Find out what the maximum PSI is of your compressor (a.k.a. "cut-out" pressure). If your air compressor has a cut-out pressure of 155 PSI, then your Safety Valve should blow off around 175 PSI. This is typical, it should be rated 20 to 30 PSI above the cut-out pressure because you don't want the Safety Valve blowing off at the same pressure the compressor shut off at, then it would always blow off when the compressor shuts off.
So, if your Safety Valve blows off below the cut-out pressure of the unit (125 PSI, 155 PSI etc.) which is when the Pressure Switch automatically cuts it off, you need to replace your Safety Valve!
Recent Posts
-
The Heart of Your Pump: Understanding Pump Intake & Exhaust Valves & Their Failures
At Master Tool Repair, we talk to customers every day who are frustrated by a compressor that just i …Mar 19, 2026 -
Boost Efficiency: The Benefits of Quick-Connect Couplings
Have you ever found yourself wrestling with threaded fittings while trying to swap out air tools, lo …Mar 11, 2026 -
How to Choose the Right Replacement Pump: Oil-Free vs Oil-Bath, CFM, and RPM
Replacing a tired air compressor pump is one of the fastest ways to restore airflow, tool performanc …Mar 3, 2026