How To Properly Break In Your New Air Compressor Pump

Air compressor pumps are necessary for powering pneumatic tools. Before using an air compressor, you should follow an important preliminary step: learn how to properly break in your new air compressor pump. This process ensures optimal performance and extends the pump's lifespan.

Tools That Use Air Compressors

Many different tools and machines in various industries use air compressors for power. In industrial and manufacturing settings, large air compressors generate the force needed to complete tasks efficiently. In metal fabrication, air compressors power bending, cutting, and folding machines.

Pneumatic roofing and carpentry tools, such as nail guns and staplers, also use air compressors to function. Auto shops use compressors to inflate tires and power tools like automatic wrenches to remove or tighten lug nuts. Construction workers may use air compressors for spray painting or sandblasting.

In the medical field, air compressors power devices like ventilators, anesthesia machines, and dental equipment. Overall, air compressors have a wide range of uses and are important tools in many industries.

Why Should You Break In an Air Compressor Pump?

Breaking in an air compressor pump serves several purposes. It enhances lubrication within the pump, eliminates manufacturing debris or contaminants, reduces the risk of premature wear and malfunction, and ensures properly sealed piston rings. Adequately breaking in an air compressor pump ensures the device can run efficiently for many years.

Consequences of Not Breaking In Your Air Compressor Pump

Breaking in an air compressor pump involves running it for 15 - 30 minutes to allow the internal components to seat themselves properly. Using an air compressor pump without breaking it in first can cause several problems. If you skip this step, the pump may not operate efficiently or reach its maximum potential.

Perhaps the most severe consequence of running the pump at full capacity before breaking it in is the excessive wear on internal parts, potentially leading to premature failure and expensive repairs. Using an air compressor pump without breaking it in may void the manufacturer's warranty, leaving you fully responsible for any repairs or replacements. It's important to break in your air compressor pump properly to ensure it operates optimally and lasts as long as possible.

Parts that Require Lubrication

Proper lubrication is crucial for the efficient and long-lasting operation of an air compressor pump. Several parts of the pump require lubrication in order to function efficiently and avoid sustaining damage. These parts include the cylinder, piston, crankshaft, and bearings. Change lubricating oil according to the manufacturer’s instructions to ensure the pump operates smoothly.

Signs of insufficient lubrication may manifest as increased noise and vibration, reduced performance, and overheating. Over time, wear and tear on air compressor pump parts can damage them. Symptoms of worn-out parts may include decreased airflow, oil leaks, knocking, and decreased pressure output.

Replace these parts as soon as they show signs of wear to prevent further damage and ensure the air compressor pump continues to operate safely and efficiently. The frequency with which you should replace parts depends on usage and maintenance practices, but regular inspections and servicing can help you identify issues before they become major problems.

Do All Air Compressors Need To Be Broken In?

Not all air compressors require a break-in process. Typically, piston or reciprocating compressors with oil-lubricated pumps need breaking in. Oil-free or rotary screw compressors typically don't require a break-in process. Check your manufacturer's guidelines for your specific air compressor model to be sure.

What Does Breaking In the Pump Do for It?

Breaking in an air compressor pump establishes an even layer of lubrication on its internal parts, such as the piston rings, cylinder walls, and bearings. It guarantees smooth operation and significantly reduces the potential for damage or excessive wear. It also allows the piston rings to form tight seals, ensuring optimal performance.

Steps of Breaking In an Air Compressor Pump

Follow these easy steps to break in your new air compressor pump:

1. Review your owner's manual. Get familiar with your air compressor model's requirements and guidelines before proceeding.

2. Plug in the air compressor to a reliable power source with the correct voltage and amperage for your model of compressor.

3. Open the drain valve to release pressure during the breaking-in process. You can usually find the drain valve at the bottom of the air tank. Ensure the drain valve is fully open before proceeding.

4. Turn on the air compressor. Allow it to run for the recommended break-in period, usually 15 - 30 minutes; however, consult your manual for specifics.

5. Monitor the pressure while the compressor is running. It should remain near zero psi as the pressure releases through the drain valve.

6. Once you’ve completed the break-in period, turn off the air compressor and close the drain valve.

7. Run a test. Read the manual for what to expect and troubleshooting tips if something goes wrong. Once you have informed yourself on how a test should work with your brand of compressor, power it on and confirm it operates correctly. It should reach the desired pressure and shut off automatically.

The air compressor should stop when the compressed air reaches the right PSI. If it continues to run beyond the required pressure, there’s something wrong with the machine. Before running a test, read the manual to ensure you know how to shut off the compressor safely.

If the compressor never reaches the desired PSI, there could be something wrong with the release valve or a leak elsewhere in the apparatus.

Now that you know how to break in your air compressor, you must perform preventative maintenance according to the user’s manual and manufacturer’s recommendations. At Master Tool Repair, you can find all the parts and accessories you need to keep your air compressor working efficiently for its expected lifespan!

Should you need a more powerful or new model, we can supply one. Plus, we offer helpful videos and articles with useful information for maintaining your air compressors and keeping them performing as they should. If something’s gone wrong with your air compressor, we can help you diagnose the problem and find the solution.

You're all set to use your broken-in air compressor pump! Following these steps for properly breaking in your compressor pump prepares it for optimal performance and longevity.